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Wednesday, January 8, 2020

DIY Scanning Electron Microscope - Overview--- make money online

DIY Scanning Electron Microscope - Overview--- make money online
hey guys I thought I'd show you my
latest project I haven't uploaded a
video in a while since I've been
spending pretty much all of my time on
this project this is an electron a
scanning electron microscope that I

built pretty much from scratch and it's
taken I've had some of these parts in my
garage for four years literally but I've
been spending just about every weekend
since January working on it so a pretty
involved project and I'll just give you
the basic overview and then show you
what I accomplished today which was
actually a huge milestone for this
project and we'll see where we go from
there so what we have here is a vacuum
chamber this is a glass bell jar that
seals on to a an aluminum plate here and
we'll just take the jar off so that we
can take a look at what's inside okay we
have three brass threaded rods which
just provide a support structure and a
bunch of copper piping which allows a
channel to be formed from the top of
this device to the bottom and at the top
we have an electron gun very similar to
the one that's in an old-style cathode
ray tube TVs so it fires electrons down
the copper pipe and it slams those
electrons into a sample the thing that
you're actually looking at and then
captures the resulting signal which is
also in the form of electrons and
eventually all this is displayed on an
oscilloscope which I'll show in a minute
so I'll probably end up making quite a
few videos showing how this project
works this is really just a very very
brief overview and I'll get into more
details later so let's move in and I'll
start on those details
okay so we're looking at the top of the
electron column that is the electron gun
at the top which I'll take apart and
show in a later video it basically
consists of a tungsten hairpin filament
so very similar to a filament in a
tungsten light bulb but it's not coiled
it's just a straight piece of wire
that's bent into into sort of an elbow
shape so the hot filament boils off
electrons through thermionic emission
and then there's a high voltage
accelerating potential of about about
five thousand volts I can adjust it but
I think five thousand has been a pretty
comfortable number so far so those
electrons come out of the electron gun
in a kind of a loose beam I found that
with the geometries of my electron gun I
had about a about a one inch diameter
spot about eighteen inches away so
that's you know a fairly tight beam for
for just the electron gun but to make a
useful electron microscope we need the
beam to be much more focused so as the
electrons travel down the column they
encounter this which is a an electron
lens so by exposing those moving
electrons to a specific kind of electric
field they can be focused just like
photons are focused when they move
through a glass lens or any let any
material that has a different refractive
index than the medium in which the
lenses are set this functions as a sort
of condenser lens so the electrons that
pass through here are focused to a point
that's very close in the lens so the
focal point of this lens is right about
here so as the electrons come through
here they're focused to this point here
and then diverge very very sharply and
the point of this is to D magnify the
image of the from the electron gun so
this is a way of increasing resolution
and it's also the reason that you would
want to have an electron
column that's you know relatively tall
the reason these devices aren't short
and squat is because optically it works
out a lot better if the if the electron
gun is farther away and for a similar
reason picture tubes in TVs are set up
that way to the electron source has to
be sort of far away in order for the
deflection and focusing to work so after
the electron beam passes through that
lens there is a set of deflection plates
so we are looking at it so that you can
see this bottom set of plates
you know edge on and the top set of
plates are side on so it looks like
there's just one plate there but it's
actually the same in both axes and by
putting a voltage difference across
those plates we can control how the
electron beam is scanned across so the
voltages are pretty low compared to the
rest of the system it's just about a few
hundred volts across the plates there at
most and the lower the voltage
differential the less the electron beam
moves and then we this is actually
another lens this top plate with a
there's an insulator but there's another
electrode in there and an electrode here
that's the focus for the beam that
focuses the electrons down and finally
they actually hit the sample which in
this case is that little lock washer
there just that little tiny washer and
when they hit the washer they emit a
cloud of secondary electrons and this is
the signal that a scanning electron
microscope actually senses and we'll
talk about how that thing is how the
electron cloud is sensed in in just a
minute
so here's that lock washer and this was
the thing that I use to actually test
this whole thing out today just because
it's a very simple object and it's
conductive but I'll get into that later
so we were talking about slamming
electrons into this thing the whole
point of this electron column with the
copper pipe and everything is just to
get a very fine very tightly focused
beam of electrons to hit the target in
this case that lock washer and when you
get an electron beam to hit something by
physics you you release more electrons
from the surface of that object so the
way this works is the beam is scanned
across the target object and these
resulting sort of secondary electrons as
they're called is sensed by this device
this this particular one is called a
never heart Thornley detector and the
way it works is by attracting those
secondary electrons that are liberated
from the surface of the object over to
here and it does that by putting a
voltage on this cage and inside here
there is a phosphor just like the
coating on a television screen or an
oscilloscope and when those electrons
are attracted over here there's their
accelerated and slammed into that
phosphor creating a little flash of
light and the flash of light is
conducted through a an acrylic light
guide and then up into here where there
is a photomultiplier tube which is
really just a fancy device that can
sense very low light levels so what we
end up is with a flickering sort of
light that's being sensed by the
photomultiplier inside here and the
reason this plastic bag is on is is just
to keep stray light out so the way an
image is formed is by synchronizing the
scanning that's going on in this
electron microscope with the scanning
that's going on on our display device
which is an oscilloscope in this case so
as the electron beam is scanned across
the surface of our sample
it's also scanned across the surface of
the oscilloscope and the signal that we
get from the secondary electron detector
is routed to the oscilloscope
brightness basically the beam brightness
on the oscilloscope so when we're
getting up as the beam moves across when
it's in a position where it's getting a
strong signal the oscilloscope will be
bright in that spot on the screen and
when it moves into a region where
there's not much signal coming out the
oscilloscope will be darker in that
region so an electron microscope
microscope doesn't actually form an
image in the microscope like a light
microscope does it actually scans across
and just sends that that information out
through this secondary electron detector
okay
so let's take a look at the front panel
here we've got all kinds of cool knobs
and gauges to look at I'll just start at
the top this top segment controls the
filament and the electron gun of the
device so this knob controls bias
voltage which regulates how much current
actually comes out of the electron gun
and this knob controls the filament
temperature the next one down is the
raster scan generator so this is what
actually applies voltages to those
deflection plates and there's controls
for x and y scale and offset so in both
axes you can control where the scanning
is happening and how big the scan is and
this is actually what controls the
magnification of the microscope so if
the scan is very small the magnification
is high because the size on the
oscilloscope screen is constant so if
the scan size gets progressively smaller
and smaller the overall magnification
goes higher and higher which is you
would think it would actually be you
would take more voltage or more signal
or something to get a higher
magnification but it's actually the
other way around
smaller deflections and smaller voltages
will lead to higher magnifications okay
and the this this is the the X&Y; signals
that are output to the oscilloscope so
Athy standby microscope scanning is
synchronized with the oscilloscope
display okay the next one down is the
secondary electron detector control so
this controls the voltage on that the
wire mesh cage it's usually about
between 0 and 500 volts this is the main
accelerating voltage for the phosphor
screen that's usually about 10,000 volts
this is the focus voltage that could be
hmm
couple thousand volts it depends on the
accelerating voltage these two bottom
things are commercially made supplies in
fact this one was the one that actually
inspired this whole project we'll get to
that this is a high voltage supply for
the photomultiplier tube and that uses
anywhere between 500 and 1500 volts you
can actually control the sensitivity or
the gain of the photomultiplier tube by
adjusting its supply voltage and this is
the main accelerating voltage for the
electron gun and it's set to six
kilovolts now but it could be anywhere
from zero to ten on this supply and
commercial scanning electron microscopes
actually go anywhere from a couple
hundred volts all the way up to 30 or 40
kilovolts even the vacuum system is two
parts this is a mechanical pump pretty
self-explanatory it's just it uses
mechanical means to actually remove most
of the air from the chamber but in order
to get an electron beam working
efficiently there needs to be an
additional vacuum pump which is hiding
behind these hoses here it's kind of
hard to see this is called a oil
diffusion pump and it has no moving
parts what it does is it actually boils
oil and uses the vapor debt to push more
air out of the chamber so I'll probably
do a whole video just on this by itself
the the basic idea is that it's very
easy to deal with since it has no moving
parts and it's it only has one drawback
which is that the boiling oil can get up
into the
cube chamber which is bad because you
know it make a mess and cover everything
so to get around that problem there's a
water-cooled baffle these are just foam
insulated rubber hoses and I'm using my
window air conditioner water chiller
concoction over here to condense that
stray oil vapors and get them to drip
back down into the pump instead of
contaminating the vacuum chamber so the
big success today was that I finally
formed an image with this microscope up
until today I've just been you know
doing preliminary tests and figuring out
how the electron beam was actually
moving it's it's actually a very
difficult thing to do because you can't
see the electron beam the only way to
tell what's happening is to put a
phosphor screen in the in the path of
the beam and that's I've been using this
oscilloscope screen that I cut off it's
coated with a green phosphor so I've
been putting that into the microscope so
that I can see what's going on otherwise
you have no idea where the beam is and
if this you know project generates some
interest I'll do a video on all the
problems I ran to lit basically took you
know to two or three months here to to
get the beam under control and working
the way I was you know hoping that it
would so so today we've finally got an
image in basically all the parts of this
system are working even though we still
have quite a few refinements to go
through at least the images there and I
can start refining it now so all the
parts are at least you know working as
planned so let me know what you think
let me know if you have any questions or
if this project is interesting to you
and we'll probably make more videos I
don't think I'm going to write up really
detailed instructions unless unless the
response is quite large but I'll
certainly make more videos and you know
make some great pictures actually once
the thing starts working a little better

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